Efficiency

Arm span of 140cm, load of 10KG, using independently developed robot control algorithm to achieve linkage control of various axes. Targeting the feeding characteristics of the stamping industry, the motion trajectory is automatically generated, with smooth and efficient actions and an efficiency of 15 times/min.

Servo System

-All axes are equipped with high-performance servo systems.

Line optimization, overall superior performance, and equipped with power-off position memory function to avoid the trouble of origin reset.

-Once set, it can be used for a long time.

Adopting open programmable technology, supporting motion trajectory editing, simple operation, flexible control, can store multiple product information, strong interchangeability, and can be used for a long time with one set.

Robot Arm

High flexibility to achieve various stamping actions in all directions and from multiple angles:

Flipping, waste removal (before discharging), side hanging, oblique placement or stacking, etc.

Suitable for continuous mold, single machine multi-mode and other mold processes.

Four axis / five axis options are available.

Application of 5-axis articulated robot arm in high-precision assembly: a revolution in precision manufacturing

With the continuous advancement of industrial automation technology, the application of robot technology in precision manufacturing is becoming increasingly widespread. Especially in high-precision assembly processes, 5-axis articulated robotic arms are leading the revolution of precision manufacturing with their excellent motion flexibility and precise control capabilities. These robots not only provide efficient and high-quality solutions in traditional assembly lines, but also play an irreplaceable role in complex product manufacturing.

1、 What is a 5-axis articulated robot arm?

A 5-axis articulated robot arm is a type of robot that can move freely in three spatial dimensions (X, Y, Z) and rotate at two additional angles. Compared with traditional 3-axis robots, the main advantage of 5-axis robots is their more flexible operating ability, which enables them to perform more complex and precise tasks.

Typically, a 5-axis robot consists of three basic linear axes of movement (forward and backward, left and right, up and down) and two rotational axes (tilt and rotation). This structure enables 5-axis robots to not only perform tasks in a two-dimensional plane, but also complete more complex three-dimensional spatial tasks. Therefore, the application of 5-axis robots in high-precision assembly is particularly advantageous.

2、 Application scenarios of 5-axis articulated robot arm in high-precision assembly

1. Electronic component assembly

In electronic component assembly, high precision is required, especially for the installation of small electronic components. Any small error may lead to product functional failure or malfunction. With its excellent positioning accuracy and flexible operation, 5-axis robots can accurately combine various small components together in extremely small spaces.

For example, in fields such as smartphones, laptops, and automotive electronics, 5-axis robots are widely used in the assembly process of precision components such as IC chips, displays, and sensors.

2. Assembly of aerospace components

The aerospace industry has extremely strict requirements for product accuracy, and any small assembly error may affect the performance of the entire aircraft or spacecraft. 5-axis articulated robots can handle these complex assembly tasks, especially in the assembly of aircraft engines, where they can accurately complete the docking and installation of various complex components.

For example, tasks such as precise assembly of engine components and installation of flight control systems can be achieved through 5-axis robots to ensure that every detail of assembly meets standards.

3. Automobile manufacturing

In the process of automobile manufacturing, especially in the assembly of high-precision components, 5-axis articulated robots can perform more complex operations, such as installing precision electronic control units, components of transmission systems, and even welding and assembly of vehicle bodies. The precise control of 5-axis robots can greatly improve the efficiency of the assembly process and ensure the quality of the final product.

4. Assembly of medical devices

The production of medical devices requires very high precision and hygiene standards, especially in the production of surgical instruments and implantable devices. 5-axis robots can accurately complete complex assembly tasks, such as the assembly of precision surgical instruments, micro robots, sensors, and other high-precision medical equipment.

5. Mold assembly

For some special mold assemblies, traditional manual operations often cannot meet the requirements of high precision. 5-axis robots can accurately dock various mold components through their flexible motion capabilities, reducing human errors and improving production efficiency.

3、 The advantages of 5-axis robots in precision manufacturing

1. High precision and high repeatability

5-axis articulated robots can achieve precise positioning at the micrometer level, and each action can be repeated. Therefore, in scenarios that require high-precision assembly, the robot can ensure consistency and high quality, reducing human errors and production defects.

2. Flexible homework ability

Compared to traditional robots, 5-axis robots have higher degrees of freedom and can perform more complex tasks. They can move freely in three-dimensional space, enabling complex operations that require precise spatial control, such as precise positioning, docking, and installation of parts.

3. Improve production efficiency

Through automated operation, 5-axis robots greatly improve the work efficiency of the production line. Especially on high-speed assembly lines, 5-axis robots can work continuously 24 hours a day, ensuring the efficiency of the production process. Meanwhile, due to the reduction of manual operations by robots, the downtime and error rate during the production process have also been significantly reduced.

4. Reduce labor costs

With the continuous maturity of robot technology and the gradual reduction of costs, more and more enterprises are adopting 5-axis robots to replace manual labor in completing complex assembly tasks. This not only reduces labor costs, but also avoids instability and safety risks caused by manual operations.

5. Multi task collaboration ability

5-axis robots can not only independently complete assembly tasks, but also collaborate with other robots or equipment to form efficient production lines. For example, in the assembly process of electronic components, 5-axis robots can work in conjunction with other assembly robots or testing equipment to improve overall production efficiency.

4、 Future Development Trends

With the continuous development of artificial intelligence, machine vision, sensor technology, and robot control systems, 5-axis articulated robots will become more intelligent and precise. In the future, 5-axis robots will continue to play a greater role in the following areas:

1. Autonomous decision-making ability: With the development of AI technology, 5-axis robots will have stronger autonomous decision-making and self-learning abilities, and can automatically adjust their operating methods according to actual situations, improving work efficiency and accuracy.

2. Flexible manufacturing: 5-axis robots will be more adaptable to changing production needs, and can be flexibly deployed in the assembly of different industries and products, possessing stronger flexible manufacturing capabilities.

3. Collaboration with humans: Future 5-axis robots will not only perform independent tasks, but also work closely with workers to complete more complex assembly tasks, achieving a new mode of human-machine collaboration.

5、 Conclusion

5-axis articulated robotic arms are leading a revolution in precision manufacturing, demonstrating significant advantages in high-precision assembly processes due to their ultra-high precision and flexible motion capabilities. From the assembly of electronic components to the manufacturing of aerospace components, and then to the assembly of medical devices, 5-axis robots are gradually changing traditional manufacturing methods, driving precision manufacturing towards a more efficient, accurate, and intelligent future. With the continuous advancement of technology, we have reason to believe that 5-axis articulated robots will become an indispensable part of the future manufacturing industry.

Question:What industrial applications is the 1.4-meter customized 5-axis articulated robot arm suitable for?

Answer: Our 1.4-meter customized 5-axis articulated robot arm is widely used in various fields such as automated production lines, precision manufacturing, assembly, handling, welding, spraying, and packaging. Its flexible 5-axis design enables it to perform fine operations in complex spaces, making it particularly suitable for the efficient automation needs of industries such as electronics, automotive, metalworking, home appliances, and plastics.

Question: What are the customization options available for the 1.4m Articulated Robot Arm?

Answer: Our 1.4m Articulated Robot Arm can be customized to fit specific application requirements, including payload capacity, reach, speed, and additional tooling options, ensuring it meets your unique industrial automation needs.

Question: How does the 5-Axis Joint Manipulator enhance industrial automation processes?

Answer: The 5-Axis Joint Manipulator provides versatile motion capabilities, allowing for complex tasks to be performed with precision and speed, thereby enhancing productivity and reducing the need for manual intervention in automation processes.