Efficiency

Arm span of 240cm, load of 55KG, using independently developed robot control algorithm to achieve linkage control of various axes. Targeting the feeding characteristics of the stamping industry, the motion trajectory is automatically generated, with smooth and efficient actions and an efficiency of 10 times/min.

Servo System

-All axes are equipped with high-performance servo systems.

Line optimization, overall superior performance, and equipped with power-off position memory function to avoid the trouble of origin reset.

-Once set, it can be used for a long time.

Adopting open programmable technology, supporting motion trajectory editing, simple operation, flexible control, can store multiple product information, strong interchangeability, and can be used for a long time with one set.

Robot Arm

High flexibility to achieve various stamping actions in all directions and from multiple angles:

Flipping, waste removal (before discharging), side hanging, oblique placement or stacking, etc.

Suitable for continuous mold, single machine multi-mode and other mold processes.

Four axis / five axis options are available.

How to use a 2.4-meter 5-axis intelligent robot arm to enhance the automation level of industrial stamping production lines?

With the continuous development of the manufacturing industry, automation and intelligence have become key factors in improving production efficiency, reducing costs, and enhancing competitiveness. In the field of industrial stamping, especially in the metal processing and automotive manufacturing industries, the use of efficient and precise robotic arms has become an important means to improve the automation level of production lines. This article will explore how to significantly improve the automation level of industrial stamping production lines and assist enterprises in achieving intelligent transformation by introducing a 2.4-meter 5-axis intelligent robot arm.

1. Enhance the flexibility and adaptability of the production line

The 2.4-meter 5-axis intelligent robot arm has high flexibility and adaptability, and can complete complex stamping tasks in space limited environments. It adopts 5-axis control technology, which can further achieve rotation and translation on the basis of three degrees of freedom. Through precise motion control, the robot arm can adapt to stamping molds of different shapes, sizes, and complexities, improving the diversity and production efficiency of the production line.

For example, in traditional stamping processes, if the mold needs to be replaced or adjusted, it often consumes a lot of time and labor. The production line equipped with 5-axis robotic arms can quickly respond to different production tasks, reduce mold replacement time, and improve the flexibility of the production line.

2. Improve production accuracy and consistency

Accuracy is one of the key elements in industrial stamping production. Traditional manual operation and semi-automatic equipment are often limited by human operation, which can easily lead to errors and inconsistent production results. The 5-axis intelligent robot arm can perform high-precision stamping operations through precise control systems and sensor technology, ensuring that the quality of each product meets standards.

In addition, the automation operation of the robotic arm is not affected by human factors and can achieve long-term, high-frequency high-precision production, ensuring product consistency and stability. For example, during the stamping process, the robotic arm can precisely control pressure and speed, reducing deformation and defects of the workpiece.

3. Improve production efficiency and reduce downtime

Traditional stamping production lines usually require manual adjustment and monitoring of the operating status of machine equipment, which not only wastes time but may also result in longer equipment downtime. The 5-axis intelligent robot arm can seamlessly collaborate with other devices through an intelligent control system, quickly adjust production parameters, and perform repetitive tasks. Compared with manual operation, robotic arms can work continuously for 24 hours, greatly improving production efficiency.

For example, in the stamping production process, the robot arm can perform multiple actions simultaneously, such as feeding, stamping, handling, and assembly, greatly reducing the time for manual intervention and equipment idle time, thereby effectively shortening the production cycle and improving the output of the production line.

4. Reduce labor costs and safety risks

With the continuous rise of labor costs and potential safety hazards in manual operations, more and more companies are seeking automation solutions. The application of 5-axis intelligent robot arms can not only reduce dependence on manual labor and labor intensity, but also reduce the risk of safety accidents caused by human errors through automated operations.

The efficiency of robotic arms enables companies to optimize production processes while reducing labor costs, ensuring that employees can focus on higher value work such as equipment maintenance and production optimization, rather than repetitive physical labor and dangerous operations.

5. Implement intelligent management of production lines

The 2.4-meter 5-axis robotic arm integrates advanced sensors and data acquisition systems, enabling it to monitor the production process in real-time and provide feedback on critical information. These data can be sent to the central control system to optimize the production process through data analysis and intelligent decision-making.

For example, robotic arms can automatically adjust stamping parameters, monitor equipment status, predict equipment failures, and even achieve remote fault diagnosis through real-time data analysis. This not only improves the efficiency of the equipment, but also reduces the risk of production downtime caused by equipment failures, ensuring the stable operation of the production line.

6. Seamless integration with other automation equipment

Modern industrial stamping production lines do not rely solely on a single robotic arm. In order to achieve higher levels of automation, robot arms often need to coordinate and cooperate with other automation equipment such as feeding systems, conveyors, detection equipment, etc. The 2.4-meter 5-axis intelligent robot arm has the ability to seamlessly integrate with other automation equipment.

Through intelligent control systems, robot arms can be linked with automatic feeding machines, product inspection equipment, finished product stacking systems, and other equipment to complete more complex stamping tasks. The automation management of the entire production process not only improves production efficiency, but also reduces human intervention in production, further enhancing the overall automation level of the production line.

7. Fast investment return and long-term benefits

Although the initial investment is relatively high, the return cycle of robotic arms is usually short due to their high efficiency and automation in production. By reducing labor costs, improving production efficiency, and minimizing production downtime, companies can recoup their investment costs in a short period of time.

In the long run, intelligent robotic arms have low maintenance costs, long service life, and can adapt to future production demand changes, so their long-term benefits far exceed initial investment.

conclusion

By introducing a 2.4-meter 5-axis intelligent robot arm, enterprises can not only significantly improve the automation level of industrial stamping production lines, but also improve production efficiency, accuracy, consistency, reduce labor costs and safety risks, and promote the development of intelligent and refined production lines. With the rapid development of intelligent manufacturing, adopting advanced automation equipment will become a key factor for enterprises to enhance market competitiveness and achieve sustainable development.

Question:How long is the service life of this robotic arm?

Answer:Our robotic arm is made of high-quality materials and advanced manufacturing processes, and undergoes rigorous quality testing to ensure long-term stable operation even under high-intensity use. Under normal circumstances, the service life of a robotic arm can reach more than 10 years, but the specific service life may vary depending on the working environment and maintenance conditions.

Question:What is the maximum reach of the 2.4m 5-Axis Articulated Robot Arm?

Answer:The 2.4m 5-Axis Articulated Robot Arm features a maximum reach of 2.4 meters, providing extensive coverage for a variety of industrial stamping applications.

Question:How customizable is the 5-Axis Articulated Robot Arm to fit my specific production line?

Answer:Our robot arm is highly customizable, with options for tooling, programming, and additional features tailored to your unique production needs. We work closely with clients to ensure optimal integration and performance.