Efficiency

Arm span of 240cm, load of 55KG, using independently developed robot control algorithm to achieve linkage control of various axes. Targeting the feeding characteristics of the stamping industry, the motion trajectory is automatically generated, with smooth and efficient actions and an efficiency of 10 times/min.

Servo System

-All axes are equipped with high-performance servo systems.

Line optimization, overall superior performance, and equipped with power-off position memory function to avoid the trouble of origin reset.

-Once set, it can be used for a long time.

Adopting open programmable technology, supporting motion trajectory editing, simple operation, flexible control, can store multiple product information, strong interchangeability, and can be used for a long time with one set.

Robot Arm

High flexibility to achieve various stamping actions in all directions and from multiple angles:

Flipping, waste removal (before discharging), side hanging, oblique placement or stacking, etc.

Suitable for continuous mold, single machine multi-mode and other mold processes.

Four axis / five axis options are available.

The intelligent industrial stamping joint robot manipulator has broad application prospects in modern industrial automation, especially in stamping processing, assembly lines, precision manufacturing and other fields. Its main function is to replace manual operation through automation control, improve production efficiency, reduce labor intensity, decrease error rate, and be able to operate stably in complex and high-intensity work environments. The following are the application scenarios and industry prospects of intelligent industrial stamping joint robot manipulators:

1、 Application scenarios of intelligent industrial stamping joint robot manipulator

1. Stamping production line

-On the stamping production line, robot operators can replace traditional manual operations for efficient stamping mold replacement and precise stamping operations. Through intelligent control, robots can perform precise machining tasks, greatly improving production efficiency and accuracy, and reducing the failure rate in the production process.

2. Automotive manufacturing

-The automotive manufacturing industry is an important field for the application of intelligent robots. Stamping joint robot operators can provide high-precision and high-speed automated operations in the stamping process of large parts such as vehicle body stamping, chassis component manufacturing, doors, and roofs. It can not only complete stamping operations, but also perform precision assembly of parts.

3. Electronic Manufacturing

-In the field of electronic product manufacturing, especially in the stamping process of electronic components, intelligent robot operators can perform high-precision part processing and assembly. For example, stamping of PCB boards, processing of shell components, etc.

4. Metal processing

-Robot manipulators can be widely used in the metal stamping industry, including stamping processing of metal materials such as aluminum alloys and steel. It can operate precision molds and has extremely high stability and safety during the working process, ensuring machining accuracy.

5. Manufacturing of precision medical equipment

-The manufacturing of precision medical equipment requires high precision and stability. Intelligent industrial robots can provide meticulous operation, avoiding errors caused by manual operation and ensuring the high standard quality of medical equipment.

6. Aerospace industry

-In the production process of aerospace components, the intelligent stamping joint robot manipulator can handle high-strength and complex stamping processes, and complete precision part manufacturing, such as stamping and processing of fuselage and engine components.

7. Plastic and composite materials industry

-Robots can efficiently process plastics and composite materials through stamping, and are applied in consumer goods, packaging, and other fields.

2、 Industry prospects

1. Driven by the trend of industrial automation

-With the gradual development of intelligent manufacturing and Industry 4.0, the application of stamping joint robot manipulators will gradually expand. Traditional manufacturing is facing challenges such as rising labor costs and increased demand for production efficiency. Automation equipment, especially intelligent robot operators, will become an important source of competitiveness for enterprises.

2. Improve production efficiency and quality

-Intelligent robots can work efficiently 24 hours a day, reducing human interference and ensuring the continuity and stability of production. Especially in complex and high-precision production processes, intelligent robots can effectively improve product quality and reduce scrap rates.

3. Reduce labor intensity and risks

-In some high-temperature, high-pressure, and high-risk environments, intelligent industrial robot operators can replace manual labor to complete dangerous operations, reduce workers' safety risks, and also reduce health hazards caused by long-term repetitive labor.

4. The cost gradually decreases

-With the continuous advancement of technology and the increasing market demand, the cost of intelligent industrial stamping joint robot manipulators will gradually decrease, and more small and medium-sized manufacturing enterprises will be able to accept and put them into use. This will drive the widespread application of robots in various industries, thereby promoting the popularization of industrial automation.

5. Deepening of Industry Applications

-With the maturity of technologies such as artificial intelligence, big data, and the Internet of Things, intelligent industrial stamping joint robots will have more intelligent functions, such as self-learning, fault prediction, and remote diagnosis. These features will further enhance its adaptability and promote its application in a wider range of industries.

6. Policy support and market demand

-The government's support policies for intelligent manufacturing and industrial automation also provide strong guarantees for the robotics industry. For example, many countries have introduced policies such as tax incentives and subsidies to promote investment in smart manufacturing equipment. In addition, the demand for efficient, low-cost, and environmentally friendly production in the market has also driven the continuous innovation and application of robot technology.

3、 Summary

The intelligent industrial stamping joint robot manipulator, as an important component of modern manufacturing, has shown great potential for application in multiple industries. With the continuous advancement of technology and the increasing demand in the industry, its application scenarios will become more diverse, and the industry prospects will also be broader. For enterprises, investing in and introducing intelligent industrial robot operators can not only improve production efficiency and reduce costs, but also gain long-term advantages in fierce market competition.

Question:Can the robotic arm be compatible with existing production lines?

Answer:Our designed robotic arm has high compatibility and can seamlessly integrate with existing production equipment and automation systems. Our engineering team will conduct a system evaluation based on existing equipment and processes to ensure that the robotic arm can be quickly integrated into your production line, reducing downtime and debugging costs.

Question:What is the precision level of the manipulator in terms of stamping accuracy?

Answer:Our manipulator maintains a high precision level, with repeatability within ±0.05mm, ensuring consistent and accurate stamping results across all production runs.

Question:How does the manipulator contribute to reducing production downtime?

Answer:The manipulator’s intelligent diagnostics and self-maintenance features minimize downtime by predicting and preventing potential issues before they occur, ensuring continuous operation.