Efficiency

Arm span of 310cm, load of 80KG, using independently developed robot control algorithm to achieve linkage control of various axes. Targeting the feeding characteristics of the stamping industry, the motion trajectory is automatically generated, with smooth and efficient actions and an efficiency of 10 times/min.

Servo System

-All axes are equipped with high-performance servo systems.

Line optimization, overall superior performance, and equipped with power-off position memory function to avoid the trouble of origin reset.

-Once set, it can be used for a long time.

Adopting open programmable technology, supporting motion trajectory editing, simple operation, flexible control, can store multiple product information, strong interchangeability, and can be used for a long time with one set.

Robot Arm

High flexibility to achieve various stamping actions in all directions and from multiple angles:

Flipping, waste removal (before discharging), side hanging, oblique placement or stacking, etc.

Suitable for continuous mold, single machine multi-mode and other mold processes.

Four axis / five axis options are available.

How does the intelligent pneumatic clamping robot arm solve the problem of workpiece grasping in automated stamping?

In the process of automated stamping production, workpiece grasping is a key link, especially when the shape of the workpiece is complex, the weight is uneven, or the surface is smooth. Traditional manual or mechanical grasping methods often face problems of low efficiency, poor accuracy, or easy damage. As an important component of modern stamping automation systems, the intelligent pneumatic clamping robot arm can effectively solve these problems with its efficient grasping ability and flexibility. The following are several ways in which intelligent pneumatic clamping robot arms can solve the problem of workpiece grasping in automated stamping:

1. Flexible pneumatic fixture design

A prominent feature of the intelligent pneumatic gripping robot arm is the ability to customize or adjust the fixture according to different shapes and sizes of workpieces. Pneumatic fixtures adopt flexible design and can adapt to different types of workpieces, such as irregularly shaped stamped parts, thin plates, metal sheets, etc. Pneumatic fixtures control the gripping force through air pressure to ensure that the workpiece is not damaged during the gripping process, while providing sufficient gripping force to prevent workpiece slippage.

Suction cup fixture: suitable for workpieces with smooth surfaces, the suction cup can quickly attach and firmly grasp the workpiece.

Mechanical Claw Fixture: Suitable for irregularly shaped workpieces, mechanical claws can accurately grip objects of various sizes and shapes.

2. Adapt to complex workpiece shapes

In traditional automated stamping, the complex and variable shape of the workpiece often requires frequent adjustment of the fixture and positioning device of the robotic arm. The intelligent pneumatic clamping robot arm can quickly recognize and adapt to workpieces of different shapes through adaptive control technology. For example, pneumatic systems can automatically adjust the gripping force based on the weight and surface condition of the workpiece, ensuring that even when facing complex or irregular workpieces, the robot arm can stably grasp and accurately position them.

3. Precise control and high-speed response

The intelligent pneumatic clamping robot arm is equipped with high-precision sensors and control systems, which can monitor the position of the workpiece in real time and accurately control the grasping action. Even in high-speed production environments, robot arms can still maintain high grasping accuracy and stability. This is crucial for high-frequency stamping production, avoiding errors and instability that may arise from manual operations.

4. Reduce workpiece damage and improve production efficiency

Compared with traditional mechanical fixtures, pneumatic fixtures have a softer gripping ability, which can effectively avoid damage to vulnerable or fragile workpieces. In automated stamping, the workpiece is often in a high-speed and high load state, and traditional gripping methods can easily cause excessive impact force or unstable gripping, resulting in deformation or falling of the workpiece. The intelligent pneumatic gripping robot arm can adjust the gripping force through an intelligent control system, making the gripping process smoother and greatly reducing the risk of workpiece damage.

5. Improve the automation and flexibility of the production line

The adaptability of the intelligent pneumatic gripping robot arm enables it to quickly switch between different production lines, especially when facing stamping workpieces of various specifications. It can adjust the fixture, gripping path, and gripping force through programming. This flexibility significantly improves the automation level of the production line, not only reducing labor costs, but also enabling rapid response to changes in market demand and improving production efficiency.

6. Real time monitoring and fault diagnosis

The intelligent pneumatic clamping robot arm not only automatically grasps workpieces, but also has real-time monitoring and fault diagnosis functions. Through an embedded control system, the robot can detect any deviation or malfunction in real-time during the grasping process and automatically adjust or alarm. This ensures the efficiency and accuracy of the grasping process, avoiding production interruptions or workpiece damage caused by equipment issues.

7. Improve production safety

In the process of automated stamping, the grabbing and handling of workpieces are links with certain risks. Traditional manual grasping and handling may involve high temperatures, heavy objects, or sharp edges, increasing the safety hazards for operators. The intelligent pneumatic clamping robot arm avoids contact between operators and hazardous environments through fully automated operation processes, reducing the incidence of work-related accidents.

summary

The application of intelligent pneumatic clamping robot arms in automated stamping has solved the shortcomings of traditional grasping methods in high precision, high efficiency, and adaptability to complex workpieces. Through flexible fixture design, precise control system, fast response capability, and high adaptability, the intelligent pneumatic clamping robot arm can effectively improve the automation level of the stamping production line, solve various workpiece grasping problems, greatly improve production efficiency, reduce workpiece damage and manual operation errors, and ensure the stable and safe operation of the stamping production line.

Intelligent pneumatic clamping robot arms are not only important tools for improving automation levels, but also bring more efficient and safe solutions to the stamping industry.

Question:What is the working accuracy of the robot arm?

Answer:Our robotic arm uses high-precision sensors and feedback control systems to ensure position accuracy of up to ± 0.1mm. Combined with advanced pneumatic drive technology, the arm is able to maintain stable grasping and positioning during high-speed movement, ensuring high precision and consistency in each operation.

Question:Can the Intelligent Pneumatic Grip Robot Arm be integrated with other automation systems?

Answer:Yes, our robot arm is designed to easily integrate with other automation systems, including conveyors, sensors, and PLCs, to create a cohesive and efficient production line.

Question:What level of precision can I expect during stamping operations?

Answer:The robot arm manipulator maintains a high level of precision with repeatability within ±0.05mm, ensuring the accuracy required for intricate stamping tasks.