Introduction

The three-in-one feeding machine is a comprehensive feeding equipment that integrates material racks, leveling machines, and feeding machines. It has multiple advantages such as saving space, higher conveying accuracy, and more stable feeding.

Accuracy

The pressing arm can ensure the compactness and nonlooseness of the material to the greatest extent possible.

The hydraulic expansion system facilitates the loading of materials by operators and improves work efficiency. Disc brakes ensure the operation of the material rack and provide more stable stopping.

The leveling and feeding functions are located on the same platform and are driven by the same high-power servo motor. This increases the clamping coefficient of the raw materials, reduces the chance of slipping, and ensures more accurate feeding. Additionally, the machine height can be adjusted to match different mold heights.

Optional items:

Hydraulic trolley  

convenient for loading and safe operation while improving efficiency

Hydraulic scissors

used for cutting deformed material heads and tails, with a lifting function, suitable for products with high surface requirements, easy to clean foreign objects inside the drum

Tail material feeding machine

suitable for gantry punch presses and products with a distance of three in one from the mold.

The tail material feeding machine is positioned inside the dragon gate, and according to the size of the punch pit and the positioning distance of the feeding machine, it can transport about 2 meters more materials to improve material utilization.

How to choose a suitable medium plate three in one feeder—— Comprehensive analysis from requirements to technical parameters

The Customized Industrial Stamping Automatic Feeding Machine Precision Medium Plate Three in One Feeder integrates unwinding, leveling, and feeding functions, and is an essential equipment in modern industrial stamping production lines. Choosing a three in one feeder that suits your needs can not only significantly improve production efficiency, but also optimize workshop resource allocation. The following provides a comprehensive analysis from requirement analysis to technical parameters to help you find the ideal equipment.

1、 Clarify your actual needs

1. Production line characteristics

Material specifications: Understand the thickness and width range of the intermediate plate that needs to be processed (such as 0.5-6mm thickness, 600-1500mm width).

Material type: Clearly specify the processing material, such as stainless steel, aluminum alloy, cold-rolled steel or galvanized steel plate. Different materials have different requirements for leveling and feeding.

Processing cycle: Evaluate the stamping frequency per minute (SPM) and feed length requirements to determine equipment speed and accuracy.

2. Workshop layout and space

Ensure that the equipment occupies an area that meets the actual layout requirements of the workshop. The three in one feeding machine is more compact than traditional split equipment and suitable for production lines with limited space.

3. Future scalability

Estimate future production plans and consider whether equipment support for multi material compatibility or other functional upgrades is needed.

2、 Core focus of technical parameters

1. Feeding accuracy

The feeding accuracy is the key to the quality of stamping products. The feeding accuracy of high-performance equipment can generally reach ± 0.1mm, which is suitable for high-precision stamping requirements.

2. Leveling ability

The leveling machine head needs to have high rigidity and pressure adjustment function to ensure the flatness of the middle plate material before entering the stamping process.

Equipping equipment with adjustable numbers of flat rollers can better adapt to materials of different thicknesses.

3. Open book function

The carrying capacity of the unwinding device should meet the weight requirements of the raw material roll, and generally should support a carrying capacity of 5 tons or more.

Automatic tension control and anti deviation function are important indicators of high-quality unwinding machines.

4. Degree of automation

Whether equipped with intelligent operating interfaces such as touch screens, multi segment programming functions, and automatic alarm systems can significantly improve operational efficiency.

Highly automated equipment can also reduce manual intervention, thereby lowering labor costs.

5. Speed and Power System

The performance of the core servo motor and frequency converter directly determines the stability and durability of the equipment. It is recommended to choose servo motors from well-known brands to ensure long-term stable operation.

6. Security design

Equipped with protective covers, emergency stop buttons, and safety alarm systems, it can effectively reduce the risk of accidents during the production process.

3、 Comprehensive cost and investment return

When selecting equipment, one should not only consider the initial procurement cost, but also take into account the following factors:

Energy consumption: Efficient and energy-saving equipment can reduce operating costs in the long run.

Maintenance costs: Modular design and the use of high-quality materials can reduce equipment failure rates and maintenance costs.

Production benefits: Long term benefits brought by optimizing stamping efficiency and reducing material waste through equipment.

4、 Choose a reliable supplier

1. Technical support: Does the supplier provide comprehensive pre-sales solution design, after-sales maintenance, and operational training services?

2. Production experience: Experienced manufacturers are better able to customize equipment according to customers' special needs, ensuring compatibility between equipment and production lines.

3. Customer evaluation: Evaluate the supplier's reputation and actual cases in the industry.

Conclusion

Choosing a suitable three in one feeding machine for the middle plate is a key step in improving the efficiency of the stamping production line. On the basis of clarifying your own needs, focusing on the core parameters of the equipment, combined with cost-benefit analysis, you will be able to find the equipment that best meets your production needs.

Question: How can a three in one feeding machine improve production efficiency?

Answer: Our three in one feeder integrates the functions of unwinding, leveling, and feeding into one device, reducing the switching time of multiple devices in traditional processes and optimizing the layout of the production line. In addition, automated control and high-precision operation can significantly improve production efficiency, reduce manual intervention and material waste.

Question: Can your automatic feeding machine be customized to fit our specific production line requirements? 

Answer: Absolutely. Our machines are fully customizable to meet your unique production needs. We offer tailored solutions to ensure seamless integration into your existing line.

Question: What is the feeding speed of your machine, and how does it affect production efficiency? 

Answer: Our machine boasts a feeding speed of up to 1200 strokes per minute, significantly enhancing production efficiency. This high-speed operation ensures a smooth and continuous workflow.