-The AB warehouse switches instantly, and the line keeps changing warehouses.

-Suitable for square/circular pieces (customizable bin/calibration table according to requirements).

-We have standardized automatic material racks with multiple models such as single material bin, double material bin, four material bin, and six material bin, effectively solving the problem of continuous feeding in the production process.

-Equipped with a feeding arm (limited to "direct entry" models), it can directly feed the positioned pieces into the punch mold.

-Using servo motors combined with precision planetary reducers, the feeding is high-speed and stable, and the positioning is fast and accurate- It has functions such as automatic separation of stacked materials, dual material alarm, and automatic correction.

-Adopting a hydraulic lifting system for material support, it can carry heavier materials and is stable and reliable.

-The PLC automatic controller can accurately control the height of the silo rise, ensuring that the feeding surface is always at the same height.

-Fuel injection, oil rolling, and oil coating devices can be installed optionally. Accurate control of oil output through a PLC automatic controller ensures oil coverage on the material's surface, effectively saving resources, reducing costs, and protecting the environment.

How to improve the accuracy and stability of stamping production through automatic calibration function?

In the stamping production process, precision and stability are key factors in ensuring product quality and improving production efficiency. The automatic calibration function is a crucial technology in modern stamping and feeding equipment, which can greatly improve the accuracy and stability of the production line. By applying this function reasonably, enterprises can not only reduce production errors, but also reduce maintenance costs and equipment failures in long-term use. The following are specific methods for improving the accuracy and stability of stamping production through automatic calibration function.

1. Basic principle of automatic calibration function

The automatic calibration function monitors and corrects the feeding position of materials in real time through built-in sensors, cameras, or laser measuring devices. Its core function is to ensure that the material always maintains the correct position and direction during the feeding process, thereby preventing stamping defects caused by inaccurate positioning. Specifically, the equipment will automatically adjust the tension, direction, and speed of the feed to compensate for any deviation in the material.

2. Improve material positioning accuracy

In stamping production, the accuracy of material positioning directly affects the quality of the final product. If the material deviates or twists during the feeding process, it may lead to dimensional deviations, incomplete forming, and even equipment damage of the stamped parts. The automatic calibration function can monitor the position of materials in real time, and ensure that each material can be accurately fed into the stamping machine by precisely adjusting the feeding trajectory.

For example, through automatic calibration, the feeding rack can automatically adjust the feeding position based on real-time feedback, ensuring that the material is in the ideal processing position every time it enters the stamping mold, thereby avoiding misalignment and waste caused by inaccurate positioning.

3. Stabilize the production process and reduce fluctuations

Uneven material feeding on the production line or vibration fluctuations during the feeding process often affect the stability of stamped parts. The automatic calibration function can adjust the feeding system in real time by monitoring the dynamic status of materials, reducing production fluctuations caused by vibration, material differences, or other factors.

For example, in high-speed production processes, if the equipment detects small fluctuations in the feeding trajectory, the automatic calibration system will immediately adjust to prevent the fluctuations from being transmitted to the stamping process, thereby improving stamping stability and product consistency.

4. Prevent material waste and reduce stamping defects

The automatic calibration function can automatically correct any abnormalities in material tension or position, preventing stamping defects caused by materials that are too tight or too loose. For example, materials that are too tight may cause excessive equipment load and even lead to material jamming; Loose materials may lead to insufficient accuracy and result in production defects. Through automatic calibration, the feeding rack can adjust the tension based on real-time data to ensure that the material always maintains its optimal state.

For example, the automatic calibration system can adjust the tension control of the feeding rack to ensure that materials are not wasted or stamped improperly during the feeding process due to insufficient or excessive tension.

5. Improve production efficiency and reduce downtime

Traditional feeding systems often rely on manual or manual adjustment to ensure the accuracy of materials, which can easily lead to frequent shutdowns and debugging in production. The automatic calibration system, on the other hand, reduces the need for manual intervention through intelligent control and can adjust in real-time when small deviations occur, ensuring the continuous operation of the production line.

For example, in the production process, the automatic calibration function can quickly identify and automatically adjust equipment settings, avoiding downtime caused by improper manual adjustments and improving the overall efficiency of the production line.

6. Enhance the flexibility and adaptability of the production line

The automatic calibration function not only improves the accuracy of traditional materials, but also allows for flexible switching between different types of materials. Through intelligent calibration, the equipment can automatically adapt to materials of different thicknesses, hardness, or sizes, reducing the time for manual intervention and production adjustments, thereby improving the flexibility and adaptability of the production line.

For example, in the same production line, when different types of materials are used alternately, the automatic calibration system can automatically adjust the feeding settings, avoiding precision fluctuations between different materials.

7. Extend equipment lifespan and reduce maintenance costs

Through precise adjustment of the automatic calibration system, the equipment is less prone to excessive wear or overload during operation, thereby extending its service life. In addition, the automatic calibration system can also monitor the equipment status in real time, give timely alarms when abnormalities occur, prevent equipment failures in advance, and reduce maintenance costs.

For example, when the feeding system detects an abnormality in the operation of the equipment, the automatic calibration system will automatically adjust or stop the equipment operation, thereby avoiding equipment failures caused by overload operation.

summary

Through the automatic calibration function, the dual station feeding rack can significantly improve the accuracy and stability of stamping production. It can not only accurately control the positioning and feeding of materials, reduce errors in production, but also improve production efficiency, reduce downtime and maintenance costs. As a key equipment on the stamping production line, the application of automatic calibration function is undoubtedly an important means to improve production quality, reduce costs, and ensure long-term stable operation of the equipment.

-It has a stacking separation function:

magnetic separation, scraping tooth separation, blowing separation, and other configurations can be selected according to material characteristics.

-Equipped with dual sheet detection function:

Equipped with a dual sheet detection controller to ensure that each material pickup is a single sheet effect.

-Equipped with automatic calibration function:

The calibration device can calibrate the position of the wafer to ensure that the wafer taken by the robotic arm is in the same position.

Question: What are the advantages of the dual station design of the equipment?

Answer: The dual station design enables quick material switching and significantly reduces production line downtime. At the same time, the dual station can handle two different specifications of materials simultaneously, improving production flexibility and efficiency, especially suitable for multi process stamping production.

Question: How does the dual station calibration feature enhance the accuracy of the feeding process? 

Answer: The dual station calibration feature ensures precise alignment and synchronization of the feeding process, reducing material misalignment and improving the overall accuracy of the stamping operation. This leads to higher quality parts and less waste.

Question: Can your Automatic Feeding Rack Feeder be customized for different sheet material thicknesses? 

Answer: Yes, our feeding rack feeder is fully customizable to accommodate various sheet material thicknesses. We engineer the system to meet your specific material requirements for optimal performance.